Mastermind of manufacturing

With the new MX controller series, Mitsubishi Electric is launching a powerful, compact, all-in-one control platform that combines high-precision motion synchronization, integrated safety functions, and end-to-end system integration on a single platform - optimized for modern manufacturing processes.

The MELSEC MX-R and MX-F series integrate motion, sequence, and communication control in a single module. Unlike conventional systems with separate control, motion, and network components, the unified architecture enables less wiring, more compact control cabinets, and simplified maintenance. Manufacturers benefit from shorter development times, more stable production processes, and seamless interaction between all components - even in highly dynamic applications.

Flexibly scalable - from 8 to 256 axes

The MX-F and MX-R all-in-one platforms cover a wide range of manufacturing requirements. They control from 8 axes in compact systems to 256 axes in large production lines. The MX-F series is particularly suitable for packaging lines, labeling machines, and pick-and-place applications. Here, the focus is on space and cost efficiency without compromising performance. The MX-R model is designed for complex applications such as battery production, semiconductor manufacturing, and precision cutting systems. In these applications, the exact synchronization of many axes is crucial.

Technical precision

The MX controller was developed for applications where precision is crucial. Its architecture enables ultra-fast and highly precise synchronization, tailored to the requirements of demanding manufacturing processes.

The most important features are:

• Synchronization cycles of 0.125 ms for fast and consistent machine coordination.
• Microsecond timing accuracy with TSN for precise operation across networked devices.
• Mark detection and knife control with 1 µs precision, ideal for high-speed packaging and semiconductor handling.
• Different calculation cycles per axis (e.g., 125 µs, 500 µs, 2 ms) for optimal control speeds and tighter manufacturing tolerances.

Fast diagnosis in case of malfunctions

Even in precisely synchronized production lines, unexpected malfunctions can occur. In such cases, fast, accurate diagnosis is crucial to minimize downtime. The MX controller automatically stores production data with cycle accuracy, similar to a dashcam. Together with software and AI support, errors can be quickly analyzed and corrected. This minimizes machine downtime, and sporadic errors can be analyzed remotely and corrected if necessary.

Intelligent integration

The MX controller supports OPC UA, MQTT, and CC-Link IE TSN and can be seamlessly integrated into existing and future systems, including robots, sensors, and control systems. Multi-core CPU and large memory enable real-time control and analysis. Compatibility with established MELSEC iQ-R and iQ-F modules protects existing investments and allows for gradual upgrades.

Certified cybersecurity

Certified by TÜV Rheinland to IEC 62443-4-1 and 4-2, the MX controller protects against unauthorized access and cyberattacks. Encrypted communication, user authentication, access control, and secure data storage ensure data security and protect intellectual property.

Strategically favorable timing for the market

The demand for powerful machine control systems is growing. The MX controller combines high-speed synchronization, integrated functions, and secure connectivity in a single platform, reducing system complexity while increasing performance.